Liquid Filtration
Your Trusted Partner in Liquid Filtration Solutions
At Atmax, we blend the precision of engineering with the promise of innovation to deliver unparalleled centrifuge/separator solutions. As a USA-based company with a robust presence in India, we are committed to excellence in every aspect of our business.
Our Core Business
At Atmax, we specialize in dealing with centrifuge and separator systems, offering a comprehensive range of spares and services for leading brands such as:
With OEM expertise driving our operations, Majority of our staff have worked in Different OEMs so we bring unmatched reliability and quality to every project we undertake.
What We Offer!
- Centrifuge System and Spares
- Decanter System and Spares
- Electrical Direct and Indirect Heaters
- Process Automation and Complete Factory Automation using SCADA-based systems
- Tool Room Services
Centrifuge separators are versatile devices used across various industries for the separation of solids and liquids based on their density differences and centrifugal forces. Here are some common applications of centrifuge separators:
Oil and Gas Industry
- Crude Oil Processing: Centrifuge separators are used for crude oil refining processes to separate water and solids from crude oil, enhancing its quality and purity.
- Drilling Mud Treatment: Centrifuge separators remove solids and contaminants from drilling mud, improving drilling efficiency and preventing equipment damage.
- Produced Water Treatment: Centrifuge separators separate oil, water, and solids from produced water generated during oil and gas production, enabling water recycling and environmental compliance.
Food and Beverage Processing
- Dairy Industry: Centrifuge separators separate cream from milk and skim milk, facilitating the production of various dairy products such as butter, cheese, and yogurt.
- Fruit Juice Production: Centrifuge separators clarify fruit juices by removing pulp, solids, and impurities, ensuring product clarity and quality.
- Brewing and Distilling: Centrifuge separators are used in beer and spirits production to separate solids and yeast from fermented liquids, improving product clarity and stability.
Pharmaceutical and Biotechnology
- Cell Culture: Centrifuge separators are utilized in bioprocessing for the separation of cells, cell debris, and culture media, facilitating downstream processing and purification of biopharmaceuticals.
- Blood Processing: Centrifuge separators separate blood components such as plasma, red blood cells, and platelets for various medical applications including transfusion medicine and diagnostics.
Environmental and Waste Management
- Wastewater Treatment: Centrifuge separators dewater sludge generated during wastewater treatment processes, reducing volume and facilitating sludge disposal or further treatment.
- Solid Waste Management: Centrifuge separators separate solid waste materials into different fractions for recycling, composting, or disposal, minimizing environmental impact and maximizing resource recovery.
Mining and Mineral Processing:
Ore Beneficiation: Centrifuge separators concentrate valuable minerals from ore slurries by separating solids based on their density differences, improving mineral recovery and processing efficiency.
Chemical and Petrochemical Industry
Solvent Recovery: Centrifuge separators separate solvents from process streams, enabling solvent recycling and minimizing chemical waste.
Polymer Processing: Centrifuge separators are used in polymer manufacturing for the separation and purification of polymer solutions and suspensions, ensuring product quality and consistency.
Overall, centrifuge separators are indispensable tools in various industries, offering efficient and reliable separation solutions for a wide range of applications.
Our Expertise in Centrifuge Systems:
We cater to diverse industries with tailor-made centrifuge solutions:
- Bio Diesel: From solids removal to bio diesel and glycerine separation, our remanufactured MAPX, MOPX, FOPX series machines are engineered for efficiency.
- Lube Oil: Our remanufactured purifiers and clarifiers ensure optimal lube oil quality, with options for manual and auto desludging.
- Vegetable Oil: We provide remanufactured purifiers like SRG 509, SRG 214, PRO 100, Pro 200, RTB, RSE series machines for Degumming, and Oil Naturalising, Acid washing., lecithin etc
- Milk: Clarifiers such as the 2181, 3191, VLB, HMRPX, MRPX effectively remove solid particles from skimmed milk. Cream or for whey application
- LRB Rubber: Our centrifuges excel in removing solid particles from rubber.
- Beer Application: We provide Remanufactured machines like BRPX t be used for clarification of bear and it is used for different fruits juices as well, majority of time we Provide self-cleaning machines.
- Animal Fat Application: We provide Remanufactured machines like AFPX , it is used for clarification
Uses of decanter
Decanter centrifuges play a crucial role in ETP (Effluent Treatment Plant) and STP (Sewage Treatment Plant) wastewater treatment processes, offering efficient separation and dewatering capabilities. Here are some key uses of decanters in ETP and STP wastewater treatment:
- Solid-Liquid Separation: Decanter centrifuges are utilized for the separation of solid particles from wastewater streams in ETP and STP processes. These solids may include suspended solids, sludge, and other particulate matter present in the wastewater.
- Sludge Dewatering: One of the primary functions of decanter centrifuges in wastewater treatment is to dewater sludge generated during the treatment process. By subjecting the sludge to high centrifugal forces, decanters efficiently remove excess water, reducing the volume of sludge for disposal.
- Treatment of Industrial Effluents: Decanter centrifuges are employed in ETPs to treat industrial effluents, which often contain high concentrations of pollutants and suspended solids. Decanters aid in separating these contaminants from the wastewater, facilitating the removal of harmful substances before discharge.
- Clarification of Effluents: Decanters are used to clarify effluents by removing fine suspended solids and impurities. This process helps improve the quality of treated wastewater, making it suitable for discharge or reuse in various industrial processes.
- Recovery of Process Water: In addition to treating wastewater, decanter centrifuges can also be utilized to recover process water from the sludge generated during treatment. This recovered water can be recycled within the plant for various purposes, reducing water consumption and minimizing environmental impact.
- Reduction of Environmental Footprint: By effectively removing pollutants and contaminants from wastewater, decanter centrifuges contribute to the reduction of environmental pollution and help meet regulatory compliance standards. They play a vital role in safeguarding water resources and preserving the environment for future generations.
Overall, decanter centrifuges are indispensable tools in ETP and STP wastewater treatment processes, offering efficient solid-liquid separation, sludge dewatering, and clarification capabilities. Their versatility and effectiveness make them essential components of modern wastewater treatment plants, ensuring the efficient and sustainable management of wastewater streams.
Plate Heat Exchanger
- HVAC Systems: Plate heat exchangers are commonly used in heating, ventilation, and air conditioning (HVAC) systems to transfer heat between two fluid streams, such as hot water and chilled water, for temperature regulation in buildings and industrial spaces.
- Refrigeration: Plate heat exchangers play a vital role in refrigeration systems, where they facilitate the transfer of heat between refrigerant and coolant fluids, enabling the cooling process in refrigerators, freezers, and air conditioning units.
- Food and Beverage Processing: Plate heat exchangers are utilized in the food and beverage industry for pasteurization, sterilization, and heating or cooling of liquids such as milk, juice, beer, and wine, ensuring product quality and safety.
- Chemical Processing: Plate heat exchangers are employed in chemical processing industries for heating or cooling of various chemicals and fluids, aiding in reaction processes, distillation, and separation operations.
- Renewable Energy Systems: Plate heat exchangers are integrated into renewable energy systems such as solar thermal collectors and heat pumps to transfer heat from solar panels or ground sources to water or air for domestic heating and hot water supply.
Spiral Heat Exchangers Applications
- Oil Refining: Shell and tube heat exchangers are extensively used in oil refining processes for heat transfer between high-temperature crude oil and various refinery products, facilitating distillation, condensation, and cooling operations.
- Power Generation: Shell and tube heat exchangers are employed in power plants for steam condensation, turbine cooling, and heat recovery from exhaust gases, improving overall energy efficiency and reducing fuel consumption.
- Petrochemical Industry: Shell and tube heat exchangers are vital components in petrochemical plants for heating, cooling, and condensation of hydrocarbons, gases, and other chemical compounds during various production processes.
- HVAC Applications: Shell and tube heat exchangers are utilized in large-scale HVAC systems for heat transfer between hot water or steam from boilers and chilled water for air conditioning, ensuring efficient temperature control in commercial and industrial buildings.
- Food Processing: Shell and tube heat exchangers find applications in the food processing industry for heating or cooling of liquid products such as sauces, soups, and beverages, contributing to product quality and safety.
Spiral Heat Exchanger
- Pulp and Paper Industry: Spiral heat exchangers are commonly used in the pulp and paper industry for heating or cooling of process fluids such as pulp stock, black liquor, and white water, aiding in paper production and wastewater treatment processes.
- Pharmaceutical Manufacturing: Spiral heat exchangers are utilized in pharmaceutical manufacturing for heat transfer during sterilization, pasteurization, and drying processes, ensuring product quality and compliance with regulatory standards.
- Waste Heat Recovery: Spiral heat exchangers are employed in waste heat recovery systems to capture and utilize excess heat from industrial processes, reducing energy consumption and greenhouse gas emissions.
- Chemical Processing: Spiral heat exchangers find applications in chemical processing industries for heating or cooling of various chemicals, solvents, and fluids in reaction vessels, distillation columns, and heat exchanger networks.
- Marine and Offshore: Spiral heat exchangers are utilized in marine and offshore applications for seawater desalination, heat recovery from engine exhaust gases, and HVAC systems onboard ships, rigs, and offshore platforms, ensuring efficient operation and comfort for crew members
Spares
When it comes to purchasing spare parts for your equipment, we understand that reliability, quality, and customer service are of utmost importance. Here’s why choosing us as your supplier ensures you get the best value for your investment:
- USA Based: As a USA-based company, we pride ourselves on adhering to the highest standards of quality and reliability in our products and services. You can trust that our spare parts are manufactured to meet or exceed industry standards, ensuring optimal performance and longevity for your equipment.
- High Reliability: Our spare parts are renowned for their reliability and durability. We meticulously select materials and employ advanced manufacturing techniques to ensure that our products withstand the most demanding operating conditions, minimizing downtime and maximizing productivity for your operations.
- 12 Months Warranty: We stand behind the quality of our spare parts with a comprehensive 12-month warranty. This warranty provides you with peace of mind, knowing that your investment is protected against defects in materials and workmanship.
- ERP and CRM System: Our state-of-the-art ERP (Enterprise Resource Planning) and CRM (Customer Relationship Management) systems enable us to efficiently manage our operations and provide unparalleled customer service. From order processing to inventory management and after-sales support, our systems ensure a seamless experience for our customers.
- Inspection and Traceability: Each spare part undergoes rigorous inspection and quality assurance procedures to ensure that it meets our stringent quality standards. With our advanced traceability systems, we can provide detailed information on the origin and manufacturing process of each individual item, giving you confidence in the quality and authenticity of our products.
In summary, by choosing us as your spare parts supplier, you can expect nothing but the highest quality, reliability, and customer service. We are committed to exceeding your expectations and helping you achieve operational excellence.
Tool Room Services
In today’s dynamic industrial landscape, the need for customized spare parts is ever-present. Whether it’s adapting to unique machinery specifications or addressing unforeseen breakdowns, having access to precision-engineered spares is paramount for maintaining seamless operations. Enter tool room services – the unsung heroes behind the scenes, ensuring that businesses have the parts they need, when they need them.
At Atmax, we take pride in offering comprehensive tool room services tailored to meet the diverse needs of our customers. From concept to creation, our team of skilled engineers and technicians harnesses a blend of cutting-edge technology and time-tested techniques to deliver bespoke solutions that exceed expectations.
Utilizing Advanced 3D Printing and Conventional Manufacturing Techniques
In today’s fast-paced world, innovation is key. That’s why we leverage advanced 3D printing technology alongside conventional manufacturing techniques to bring your ideas to life with unparalleled precision and efficiency. Whether it’s intricate components or large-scale assemblies, our state-of-the-art 3D printing capabilities enable us to produce complex geometries and prototypes with unmatched speed and accuracy.
But we don’t stop there. Our commitment to quality extends to every aspect of our manufacturing process. With conventional manufacturing techniques at our disposal, we can seamlessly transition from prototyping to production, ensuring that each spare part meets the highest standards of craftsmanship and reliability.
Creating Customized Spares from Samples or Drawings
No two businesses are alike, and neither are their spare part needs. That’s why we offer a bespoke approach to tool room services, allowing us to tailor our solutions to your specific requirements. Whether you have a sample part in hand or a detailed engineering drawing, our team is equipped to transform your vision into reality.
From precise measurements to meticulous tolerance calculations, we leave no stone unturned in ensuring that each spare part is manufactured to exact specifications. Our dedication to quality control means that you can trust in the accuracy and consistency of every component we produce.
Single Spare Parts Made to Order
At Atmax, we understand that downtime is not an option. That’s why we offer the flexibility to produce single spare parts on demand, allowing you to quickly address equipment failures and minimize disruptions to your operations. Whether it’s a critical component or a hard-to-find replacement, we have the expertise and resources to deliver fast, reliable solutions when you need them most.
Precision Fabrication
Crafting Centrifuge, Separator, Decanter, Heat Exchanger Modules for Every Industry
In the intricate world of industrial machinery, precision fabrication is the cornerstone of reliability and efficiency. At Atmax, we specialize in the design and fabrication of centrifuge, separator, decanter, heat Exchanger modules, tailored to meet the unique needs of diverse industries. From marine and power to oil and gas, and food processing, our modules are engineered to deliver unmatched performance and durability in the most demanding environments.
Design Excellence and Cutting-Edge Fabrication Techniques
At the heart of our fabrication process lies a commitment to innovation and excellence. Our team of experienced engineers and designers leverage the latest technologies and industry best practices to conceptualize and design modules that push the boundaries of performance and reliability. Using advanced CAD/CAM software, we create detailed blueprints that serve as the blueprint for our fabrication process.
But design is just the beginning. We take pride in our state-of-the-art fabrication facilities, equipped with the latest machinery and equipment to turn our designs into reality. Whether it’s cutting-edge CNC machining or precision laser cutting, we employ the best possible techniques to ensure that every component meets our stringent quality standards.
Quality Materials and Compliance Standards
When it comes to materials, we spare no expense in sourcing the highest quality and most durable components for our modules. Whether it’s UL, ATEX, or CE approved materials, we adhere to the strictest industry standards to ensure the safety and reliability of our products. From stainless steel to high-grade alloys, our materials are chosen for their strength, corrosion resistance, and longevity.
Control and Automation: Engineering Efficiency
In today’s fast-paced industrial landscape, control and automation are key to optimizing efficiency and productivity. That’s why we design and integrate cutting-edge control systems into our modules, allowing for seamless operation and real-time monitoring. Whether it’s PLC-based controls or SCADA systems, our modules are engineered for precision and reliability, ensuring consistent performance across a wide range of applications.
Craftsmanship and Quality Assurance
At Atmax, we believe that craftsmanship is the hallmark of excellence. From welding and painting to assembly and testing, we follow strict standard operating procedures (SOPs) to ensure that every module meets our exacting quality standards. Our skilled technicians and craftsmen take pride in their work, delivering modules that not only meet but exceed customer expectations.
Versatile Applications: From Marine to Food Processing
Our centrifuge, separator, and decanter modules find application across a diverse range of industries, including marine, power generation, oil and gas, and food processing. Whether it’s separating solids and liquids in wastewater treatment plants or purifying oils and fuels in refineries, our modules are engineered to deliver reliable performance in the most challenging environments.
In conclusion, precision fabrication is the cornerstone of our business at Atmax . From design to assembly, we combine cutting-edge technology with skilled craftsmanship to deliver centrifuge, separator, and decanter modules that set the standard for performance and reliability. With a focus on quality, innovation, and customer satisfaction, we are proud to be your trusted partner in industrial fabrication.
ATMAX – Engineering Excellence, Precision Fabrication.
Revitalizing Reliability
The Power of Remanufactured Centrifuge, Separator, and Decanter Machines
In the world of industrial machinery, reliability is non-negotiable. Yet, investing in brand new equipment can be costly and time-consuming. That’s where remanufactured centrifuge, separator, and decanter machines come into play, offering a cost-effective and efficient solution for businesses seeking top-notch performance without breaking the bank.
At Atmax, we specialize in remanufacturing centrifuge, separator, and decanter machines, breathing new life into previously underutilized or unused equipment sourced from around the globe. Our meticulous remanufacturing process ensures that each machine meets the highest standards of quality, performance, and reliability, providing our customers with a reliable and cost-effective alternative to purchasing new equipment.
Comprehensive Component Replacement and Inspection
When it comes to remanufacturing machines, we leave no stone unturned in ensuring their reliability and longevity. Our process begins by carefully disassembling each machine and inspecting every component for acceptability. We meticulously replace all critical components, including O-rings, gaskets, packing, ball bearings, worm wheels, worms, and bearings, with high-quality SKF or FAG bearings to guarantee optimal performance and durability.
State-of-the-Art Painting and Finishing
Appearance matters, which is why we take great care in ensuring that each remanufactured machine looks as good as it performs. We apply three coats of epoxy paint using advanced painting techniques to provide long-lasting protection against corrosion and wear, ensuring that our machines not only stand the test of time but also maintain their aesthetic appeal for years to come.
Precision Dynamic Balancing
Balancing is critical to the performance and longevity of centrifuge, separator, and decanter machines. That’s why we employ precision dynamic balancing techniques to ensure that every bowl is perfectly balanced, minimizing vibration and extending the lifespan of the machine. Our commitment to precision ensures that our remanufactured machines deliver consistent and reliable performance, even under the most demanding operating conditions.
Experienced Assembly by Former OEM Personnel
The assembly of our remanufactured machines is entrusted to a team of experienced former OEM personnel who bring years of expertise and knowledge to the table. Their intimate understanding of the machines’ intricacies ensures that each component is assembled with the utmost care and precision, resulting in a finished product that meets or exceeds OEM standards.
Rigorous Testing and Quality Assurance
Before any remanufactured machine leaves our facility, it undergoes a rigorous 48-hour test run on our state-of-the-art test bench. This stringent testing process allows us to identify and address any potential issues before the machine is shipped to our customers, ensuring that they receive a reliable and fully operational product. As a testament to our confidence in the quality of our remanufactured machines, we offer the same warranty as OEMs on their new machines, all at a fraction of the cost.
Revolutionizing Industries: The Power of SCADA-Based Process and Factory Automation
In today’s rapidly evolving industrial landscape, efficiency, reliability, and flexibility are the keys to success. As businesses strive to optimize their operations and stay competitive in a dynamic market, the role of process automation and complete factory automation has never been more crucial. At Atmax, we specialize in designing and implementing cutting-edge automation solutions using SCADA-based systems, empowering industries to achieve new levels of productivity and profitability.
SCADA-Based Systems: The Backbone of Automation Excellence
Supervisory Control and Data Acquisition (SCADA) systems serve as the backbone of modern automation solutions, providing real-time monitoring, control, and management of industrial processes. With SCADA, operators have a centralized platform to oversee and optimize every aspect of production, from machine performance and energy consumption to quality control and predictive maintenance.
Custom-Designed Control Panels and Automation Systems
At Atmax, we understand that every industry has unique automation requirements. That’s why we offer custom-designed control panels and automation systems tailored to meet the specific needs of our clients. Our team of experienced engineers leverages the latest technologies and industry best practices to develop solutions that optimize efficiency, enhance reliability, and drive business growth.
Utilizing Approved Components for Safety and Compliance
Safety and compliance are non-negotiable when it comes to automation. That’s why we exclusively use UL, ATEX, or CE approved components in our control panels and automation systems. These certifications ensure that our solutions meet the highest standards of safety, reliability, and performance, providing our clients with peace of mind and confidence in their operations.
Cost-Effective Solutions Through Bulk Procurement
At Atmax, we understand the importance of cost-effectiveness without compromising quality. That’s why we procure electrical switchgear in bulk for the projects we undertake, allowing us to negotiate special discounted prices from leading manufacturers such as Schneider, ABB, Siemens, Allen Bradley, and more. By passing these savings onto our clients, we ensure that they receive high-quality automation solutions at competitive prices.
Comprehensive Range of Electrical Spares
In addition to designing and implementing automation systems, we also offer a comprehensive range of electrical spares to support our clients’ ongoing maintenance and operational needs. Whether it’s replacement components, spare parts, or accessories, our extensive inventory ensures that our clients have access to the critical supplies they need to keep their operations running smoothly.
In conclusion, process automation and complete factory automation using SCADA-based systems represent the future of industrial excellence. At Atmax, we are committed to driving innovation and delivering solutions that empower industries to thrive in an increasingly competitive landscape. With our expertise, reliability, and commitment to customer satisfaction, we are your trusted partner in automation excellence.
At Atmax, we believe in delivering reliable, cost-effective solutions. Our remanufactured centrifuge, separator, and decanter machines provide top-notch performance without compromising quality.
Explore our range of products and services to experience the Atmax advantage today.
Contact Us Today to Learn More!