Atmax Filtration Elements Inc

DECANTER CENTRIFUGES

ATMAX specializes in the integration of horizontal decanter centrifuges into automated separation skids. Our systems are designed to handle high-solids slurries where traditional filtration fails, providing a continuous discharge of clarified liquid and dewatered “cake.”

Centrifuge decanters are continuous separation systems designed to efficiently separate solids from liquids or two immiscible liquids with different densities. Using high rotational speeds and controlled differential motion, decanter centrifuges deliver reliable separation in demanding industrial environments where gravity settling alone is insufficient.

These systems are widely used across industries such as chemical processing, wastewater treatment, food processing, pharmaceuticals, mining, and oil & gas where high throughput and consistent product quality are essential.

By applying centrifugal force thousands of times greater than gravity, decanter centrifuges accelerate the sedimentation process, enabling continuous separation even for very fine particles.

How a Decanter Centrifuge Works

A decanter centrifuge operates on the principle of centrifugal sedimentation. The equipment consists primarily of a rotating cylindrical bowl and a screw conveyor (scroll) rotating at a slightly different speed.

The separation process works as follows:

  1. Feed Introduction
    The slurry or suspension is fed continuously into the rotating bowl through a stationary inlet pipe.

  2. Centrifugal Separation
    As the bowl rotates at high speeds, centrifugal force causes the denser solid particles to move outward toward the bowl wall, while the lighter liquid phase forms an inner layer.

  3. Solids Conveyance
    The internal screw conveyor rotates at a differential speed relative to the bowl, continuously transporting the separated solids toward the conical discharge end.

  4. Liquid Clarification
    The clarified liquid flows toward the opposite end and exits through adjustable overflow weirs.

This continuous process ensures stable operation, high throughput, and minimal manual intervention.

Separation Duty Options

  • 2-Phase (Clarification/Dewatering): Separates a single liquid phase from heavy solids. Ideal for wastewater sludge and mineral processing.
  • 3-Phase (Tricanter Duty): Simultaneously separates two immiscible liquids (e.g., Oil and Water) while removing the solid phase. Essential for Refinery Slop Oil and Tank Bottom Recovery.

Processing System Integration

Our expertise in integrating and optimizing pasteurization, separation, homogenization, and fermentation systems ensures your processing operations remain scalable, flexible, and reliable.

Decanter centrifuges can be seamlessly integrated into complete process lines including:

  • Dairy processing systems
  • Fermentation and biotech processes
  • Industrial sludge treatment
  • Food ingredient separation
  • Chemical manufacturing processes

By integrating the centrifuge with upstream and downstream equipment, plants achieve higher productivity and improved process stability.

Efficient Material Handling

From raw material intake to finished product processing, our decanter centrifuge systems streamline handling processes to maximize efficiency and minimize product loss.

The system supports:

  • Continuous feed handling
  • Efficient solids discharge
  • Reduced manual material transfer
  • Optimized product recovery

This improves overall plant productivity while reducing operational costs.

CIP-Ready Hygienic Systems

For industries such as dairy, food processing, and pharmaceuticals, hygiene is critical.

Our decanter centrifuges are designed with CIP-ready configurations to support frequent sanitation protocols and maintain strict hygiene standards.

Features include:

  • Smooth internal surfaces
  • Sanitary stainless steel construction
  • Automated cleaning compatibility
  • Reduced contamination risk.
    By utilizing various levels of automation, these systems ensure your processes consistently meet strict industry sanitation requirements.

CIP-Ready Hygienic Systems

For dairy and food-related products, packaging integrity is essential for shelf life, consumer safety, and product quality.

Decanter centrifuges can be integrated with automated systems including:

  • Filling systems
  • Weighing equipment
  • Sealing machines
  • Conveying solutions

These solutions are designed for high-sanitation environments and washdown conditions, ensuring reliable operation in regulated food processing facilities.

Key Features of Our Decanter Centrifuges

✔ Continuous solid-liquid separation
✔ High-speed precision bowl design
✔ Wear-resistant scroll conveyor
✔ Energy-efficient drive systems
✔ Low vibration and stable operation
✔ CIP-ready hygienic design
✔ Automated process control options
✔ Integration with full processing lines

Atmax Filtration provides high quality dust collectors and accessories and supplies in the entire New Jersey.

For more information talk to us on (816)-745-9994 or write at sales@atmaxfiltration.com

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